How Much does A Mobile Crushing Plant Cost?

A mobile crushing plant under inspection

A mobile crushing plant is a portable machine that crushes rocks, concrete, or other materials directly at construction sites, mines, or recycling facilities. Think of it as a "factory on wheels" — it can be driven or towed to different locations, eliminating the need to transport materials to a fixed site. This saves time, fuel, and labor costs.

1. Type of Crusher

Mobile plants use different crushers depending on the job:

1). Jaw Crushers: Best for crushing hard materials like granite.

2). Cone Crushers: Ideal for finer, smoother output (e.g., making gravel).

3). Impact Crushers: Great for recycling concrete or asphalt.

Price Impact: Jaw crushers start around $200,000, while large cone or impact crushers can cost $1 million or more.

Jaw crusher and cone crusher

2. Size and Capacity

Plants are sized by how much material they can process per hour (tons per hour, or TPH):

1). Small Plants (50–150 TPH): Good for small projects. Cost: $200,000–$500,000.

2). Medium Plants (150–300 TPH): Common for mid-sized operations. Cost: $500,000–$1 million.

3). Large Plants (300–600+ TPH): Used in mining or major construction. Cost: $1 million–$2.5 million+.

3. Brand and Quality

Well-known brands like Sandvik, Metso, or McCloskey cost more but offer better durability and support. Budget brands may save you 10–20% upfront but could lack advanced features.

4. Extra Features

Optional add-ons increase costs:

1). Screens: Sort crushed material by size. Adds $50,000–$150,000.

2). Dust Control Systems: Reduce airborne particles. Adds $20,000–$50,000.

3). Hybrid Engines: Save fuel but cost 10–15% more upfront.

5. Mobility Options

1). Tracked Plants: Move on rough terrain. Cost 20–30% more than wheeled models.

2). Wheeled Plants: Cheaper but need flat surfaces or trucks to tow them.

Price Ranges for Mobile Crushing Plants

Mobile Plants cost more upfront (starting at $200,000) but save money long-term by:

1. Avoiding material transport costs.

2. Reducing site setup time (no permanent foundations).

3. Stationary Plants cost 30–50% less upfront but are stuck in one location.

Chile 50tph mobile crushing station

1. Fuel: Diesel costs $300–$1,000/day for large plants.

2. Maintenance: Annual servicing averages $10,000–$30,000.

3. Spare Parts: Crusher blades and filters need regular replacement.

4. Training: Operators may need $2,000–$5,000 in training.

1. Know Your Material: Hard rock? Pick a jaw crusher. Recycling? Choose an impact crusher.

2. Calculate Your Needs: Match the plant’s TPH to your project size.

3. Prioritize Support: Choose brands with local service centers to avoid repair delays.

4. Consider Future Projects: A slightly larger plant might save money long-term.

Mobile crushing station showned

A new mobile crushing plant costs between $200,000 and $2.5 million, depending on size, features, and brand. While the upfront price is high, the flexibility and efficiency of mobile plants make them a smart investment for many projects. Always factor in long-term costs like fuel and maintenance, and choose a reputable supplier for reliable support.

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