Turnkey Tungsten Ore Processing Plants: Modular Designs

Turnkey-Tungsten-Processing-Plants

As global demand for critical minerals continues to rise, tungsten has become increasingly important due to its strategic applications in aerospace, defense, and advanced manufacturing. However, many tungsten deposits are located in remote, hard-to-access regions where building a traditional processing plant can be logistically complex and cost-prohibitive.

That’s where turnkey modular tungsten processing plants come into play—offering fast, scalable, and efficient solutions for on-site beneficiation in challenging environments.

A turnkey processing plant is a fully engineered, ready-to-install system that includes all key components for tungsten ore beneficiation. When designed as a modular system, it becomes especially suitable for remote or rugged mining locations, where rapid deployment, limited infrastructure, and cost control are priorities.

Key Benefits:

• Fast setup time — reduced project timelines

• Transportable modules — ideal for remote terrain

• Reduced civil works — lower upfront CAPEX

• Plug-and-play integration — minimal on-site engineering

• Easier permitting and expansion — modularity supports phased growth

Tungsten is often recovered from wolframite or scheelite ores, which require multi-stage separation due to their density and association with other minerals.

Core Process Modules Include:

1. Crushing & Screening Unit – size reduction for consistent feed

2. Grinding Circuit – ball mills or rod mills to liberate tungsten

3. Gravity Separation – jigs, spirals, and shaking tables for roughing

4. Flotation (for scheelite ores) – to separate fine particles

5. Magnetic Separation – for removal of iron-bearing gangue

6. Thickening & Dewatering – prepare concentrates for transport

7. Water Recycling System – critical for remote sustainability

   Plants can be customized based on ore mineralogy, recovery goals, and site constraints.

When designing a tungsten plant for isolated or mountainous regions, engineers must address challenges like:

• Limited access to skilled labor

• Unreliable power supply

• Space and transport limitations

• Environmental sensitivity

Modular Design Solutions:

• Skid-mounted or containerized units

• Solar/diesel hybrid power compatibility

• Compact layout with small footprint

• Pre-wired and factory-tested systems

Contact us today to learn how our modular tungsten plants can accelerate your project while reducing risk and cost—no matter how remote your deposit.